Workshop progress (by )

Setting up my workshop has been a long battle, thanks to the roof leaking (and everything getting covered in slime mold because of the damp, and ivy growing in through the holes in the roof and shedding sticky sap and dead leaves on everything, and a cat getting in there and pooing on the floor...). Things got rusty, everything got grimy, and stuff was moved around willy-nilly to get it out of the water; and then because everything was in the wrong places, stuff couldn't be put away properly, and so things ended up piled wherever they could go. This was quite distressing for me; by nature, I'm a person who makes things, but I've not been able to do anywhere near as much making as I'd like for years, because I didn't have a nice place to work and didn't have easy access to my equipment.

Door with sign

But, now the roof is fixed, and everything's had about a year to dry out. I've had time to continue painting the floor (it's all now covered in paint, but some parts need a second coat); I've cleaned and tidied;0 and thrown away wood and metal that was too rusted to be of any use, and scraped up the remains of cardboard boxes that had dissolved into fungus, and found and removed all the cat turds and scrubbed the floor with disinfectant; thrown away computer parts that were covered in disturbing fungal blooms; and cleaned and tidied the computer desk. I've made racks to store the wood and metal stocks that are still usable, and put down linoleum under the computer desk so the chair can roll around freely (it didn't do too well on the rough concrete) and I have a nice surface to rest my feet on.

I put up a bracket with hooks for my boiler suit and lab coats, by the door, as the place they used to hang now interferes with the material racks:

Protective clothing hanging by the door

I've got the compressor installed under the workbench, rather than kicking around the floor:

Compressor installed under workbench

And my computer desk is all set up nicely; you can't really see it here, but there's a desktop PC, with a nice set of speakers and an amplifier so I can listen to music - or the audio from my wide-band scanner, seen to the right of the monitor, which picks up the FM broadcast band nicely:


What's next? I still need to assemble some shelving, as there's still stacks of flimsy plastic crates holding a lot of stuff. And put a second coat of paint on some bits of the floor (which will be easy to get to when the crates are gone). And I've got a metal garden waste incinerator I was going to turn into a furnace (but which is far too large, and now I've helped somebody else build a furnace that he lets me use), which I need to find a new home for. And I need to find a place to store the festival trolley, which currently kicks around on the workshop floor (getting in the way and offering plenty of shin-scraping opportunity). And I need to finish the meter-and-a-quarter-high heavy steel server chassis standing in the middle of the room (which will be fixed to the wall next to my computer desk when it's finished).

I want to make a new welding bench, too - my current one is curved, as (in the wildness of youth) I tried to put far more welds between the top surface and the frame than was needed, causing it to warp. This means it's very hard to make flat things, as they don't lie flat when I'm lining them up to weld. And, as it stands on four rather thin angle-steel legs, on a rough concrete floor, it wobbles, so isn't much use to mount a vice on. Speaking of vices, while clearing up in the workshop, I came across this beast:

Old leg vice

It's a "leg vice"; the long metal leg should be embedded into the ground to steady it. It's a blacksmith's tool, intended to hold something while it's battered with a hammer; thus the exceptionally sturdy construction. If I bolted it to my current bench, then the bench would fall over if I tried to use it in earnest. We found it in the stable where we lived before, which is the ancestral home of one side of my family; I was given it as I thought I could try and get it working, although I was expecting a long task ahead of me to rebuild seized parts. Thankfully, the screw thread was in perfect condition, and penetrating oil and elbow grease got the joint un-seized, and it's now working nicely. It still needs some rust removal to make it more pleasant to touch and to avoid contaminating everything I clamp with rust, but that won't take long.

I costed up materials to make one with a more rigid frame, bolted to the wall at the back and with two legs at the front so that it wouldn't wobble (and, with the wisdom of experience, only stitch-welding it to the frame, as that'll provide more than enough strength without curving it into a bow); making that will cost a little over sixty pounds (plus welding consumables and electricity). The design includes a mounting point for the leg vice, so that it protrudes out into the room (with the top of the vice level with the top of the bench, so it's not in the way of large things going on the bench), and converting the old bench into a shelf under the new bench to provide much-needed handy storage for grinding tools and welding clamps.

However, having just spent a bunch of money on welding gear I'm not going to be in a position to splash out sixty quid on a welding bench for another month or so (let alone buying metal for other metalwork projects needed around the house, such as a set of railings for the front of the house...). Thankfully, we've found a local scrap metal merchant who are willing to let us rummage around for cheap metal! When we get a chance, I'm going to head over there and see if they have any steel plate for the top and box/angle section for the frame and legs... It'll be nice to have a good welding project to focus on with my new TIG welder!

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